Infrastructure | Factory Setup

 

Our pharmaceutical manufacturing facility is located at Vatva, which is about 15 km from Ahmedabad city. The site is located in Vatva G.I.D.C. phase II, 0.5 kilometer from Vatva Railway Station. The locality has excellent infrastructure like roads, streetlights, underground drainage system, ETP system etc.


The Plant is provided with a new water purification system, excellent manufacturing and packing equipment..

The Production Department is located in two separate buildings:


General Pharmaceutical Block : For general category formulations of Pharmaceutical products.


Isolated Formulation Block: For Manufacturing of ORAL RE-HYDRATION SALTS


PRODUCTION CAPACITY:

Our production handling capacities for the various products are as follows:


Pharmaceutical Division:

Tablets - 7.5 million tablets per day

Capsules - 0.3 million per day

ORS / other oral powder Sachets - 0.5 million per day


Food Division:

Manufacturing - Dry Granules powder: 15000 Kg per day

Packing - 100000 pouches per day


HYGIENE REQUIREMENTS

The plant has provided suitable washing, changing and rest areas for employees and visitors. The dress code for employees is suitably decided to meet the requirement of the job they perform. The dress provided for workmen include Shirt, Pant, Cap, footwear, safety goggles and necessary safety appliances. For female workers, suitable ladies dress is provided taking into consideration the job requirement. The SOP on clothing clearly describes their routine replacement and laundering. Personnel are positively discouraged from displaying long hair and nails.


ADD AREA SIZE


Plot Area

2719 mtrs

Built up Area

Ground floor-684.40mtrs
First floor-992.40mtrs


MANUFACTURING AREAS

The facility is made of concrete structure, with firm and smooth surfaces, properly coved corners. All fittings and fixtures are flushed. Use of wood and asbestos is avoided in the plant.
The manufacturing facilities are of adequate size and designed to meet unidirectional flow of material and segregated movement of people working in production, packing and maintenance. All manufacturing, packaging, storage and holding areas are maintained in a clean and orderly fashion to minimize the possibility of error.
Walls, floors and ceiling are constructed of hard non-porous , non- shedding material using best quality of cement and concrete. This surfaces are able to with stand repeated hot water and detergent cleaning operations. All the surfaces are finished with smooth non pealing paints which are easy to access for cleaning.
The manufacturing and processing areas are specially treated with epoxy resin material to make it totally joint free, hard and impervious.
The flooring is of kota stone in all areas and epoxy coated in manufacturing and processing areas and all the corners in whole building layout area are coved to facilitate cleaning and to prevent accumulation of dust


Sr . No.

Particulars

Finishes

1

Buildings

RCC Structure

2

Floor

Kota Stone

3

Ceilings

Gypsum Board

4

Doors

Flush and Smooth Aluminum Finish

5

Windows

Flush and Smooth Aluminum Finish

6

Joints and Corners

Coved with Epoxy Coating

7

Finishes

Smooth

8

Lights

Flush and Smooth Finish

 

Infrastructure

 
Corporate Office  
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Factory Setup  
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Quality Testing  
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Machinery  
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  •   Largest Manufacturer of Oral        Re-hydration Salts (ORS) in        Gujarat State
  •   Pioneer in Ready to Drink Tetra        Pack ORS
  •   State-of-Art Tablet Making Facility
  •   Qualified & Trained Human        Capital
  •   Provide Customised Product        Solutions